TGM

Clothing Design & Sampling Process

Share your clothing designs with us through detailed design sketches or comprehensive technical packages, covering everything from fabric selection to finishing touches. These design works, which reflect the effort and vision you’ve invested at each stage, will be seamlessly combined with your brand’s logo to create a unique and powerful identity.

Sampling is a crucial product development stage, where a small batch of garments is made to match the buyer’s requirements and receive approval before full-scale production begins. The sampled garments showcase the accuracy of patterns and the quality of our production skills and techniques. Beyond just presenting the correct styles to the buyer, samples also help calculate fabric consumption, thread usage, and other necessary accessories.

Our sampling department works directly from the specifications and requirements outlined in the buyer’s tech pack. We offer various types of samples including Proto Samples, Fit Samples, Pre-Production Samples, Pre-Size Sets, Size Sets, Salesman Samples, and Shipment Samples. Each type is tailored to ensure the highest level of precision and quality.

To achieve this, we utilize the latest PDS, a sophisticated, computer-aided system for pattern creation and editing. Our CAD department is responsible for determining cutting averages for costing, creating the most efficient cutting markers, developing and altering patterns, grading size set patterns, positioning embroidered and printed elements, and digitizing patterns.

By blending innovation, precision, and quality, we ensure that each step, from design to sampling, is handled with the utmost care and expertise, guaranteeing the highest standards for your apparel.

Fabric Cutting Process

At our state-of-the-art facility in Istanbul, we ensure that every aspect of the garment production process is handled with precision and efficiency. Our spreading and cutting processes are vital steps in transforming fabric into high-quality products.

Spreading is the process of layering multiple plies of fabric on a horizontal table, allowing them to be cut simultaneously into the necessary components for garment assembly. This can be done either manually or with the help of our automatic spreading machine, ensuring that the fabric is laid out in the most efficient manner for optimal cutting.

Automatic Cutting: Our cutting process is enhanced by the latest technology in automatic cutting systems. The lay is cut automatically using pre-loaded, nested patterns created through our advanced Automated Nesting Software. This system is five times faster than manual cutting, ensuring a quick, accurate, and efficient process, while maintaining the highest level of precision.

Manual Cutting: For more intricate and detailed cuts, we use electrically powered straight knife cutting machines. These machines move through the fabric layers following the pattern lines, with the reciprocating blade cutting progressively through the fabric. For smaller, highly accurate components such as collars, ribs, and other delicate elements, we utilize a band knife-cutting machine. This non-portable device ensures high-precision cuts, ideal for intricate garment parts.

Fabric Types & Special Handling: Certain fabric types, such as jacquard, stripes, and checks, cannot be spread with automatic spreading machines due to the need for precise matching. These fabrics are manually spread to ensure that the patterns align correctly for the final garment.

Low MOQ & Customized Clothing Production: As a leading Turkey Garment Manufacturer and Clothing Manufacturer in Istanbul, we specialize in offering low minimum order quantities (MOQs) to meet the diverse needs of our clients. Whether you are launching a small collection or require a full production run, we provide flexible solutions that allow for customized designs and high-quality manufacturing. From small batches to large-scale production, we are committed to delivering garments that reflect your unique vision while maintaining the highest standards of craftsmanship.

By combining the latest technology with skilled craftsmanship, our team ensures that every garment produced, from design to final cut, meets your specific requirements. Whether you are looking to create custom pieces for your brand or develop specialized products, we are your trusted partner for high-quality, customized clothing production in Istanbul.

Emb., Printing & Washing Process

At our Garment Manufacturing Facility in Istanbul, we ensure high-quality production through efficient embroidery, printing, and washing processes.

Embroidery : Our embroidery process starts with receiving garment cut parts and design details. The design is scanned, digitized, and loaded into embroidery machines for sample approval. Once confirmed, bulk production begins. We use advanced machines, including those with double sequin and applique laser cutting systems, to deliver precise and detailed embroidery.

Printing : We offer a variety of printing methods to suit your needs: Screen Printing for vibrant colors and large runs, Digital Printing for intricate, multi-colored designs, Sublimation Printing for long-lasting, full-color designs on polyester and Heat Transfer Printing for custom logos and details etc.

Washing : Our washing department provides several treatments: Stone Washing for a vintage look, Enzyme and Bio-Washing for softness and smoothness, Acid Washing for unique denim patterns and Softening Wash for extra comfort etc.

Sewing Process

The sorted bundles of cut fabric pieces are sent from the cutting department to the production line, where the sewing process begins. The first step, handling the fabric properly, is crucial to ensure the production runs smoothly. Our facility has its own in-house stitching unit to maintain quality control throughout the process.

The production line features dedicated sewing stations for stitching different parts of the garment. Pieces like sleeves and pant legs are assembled to give the garment its final shape. This careful assembly process ensures the product is completed with high quality and perfection before moving on to the next stage.

Quality Control : Each garment undergoes thorough quality control before final stitching and packaging, ensuring premium quality at every stage. As a trusted Garment Manufacturer in Istanbul, we combine advanced technology with craftsmanship to deliver top-quality, customized garments that meet your design needs.

Complete Garment Finishing, Packaging & Fast Worldwide Delivery

The finishing department is a crucial final step in the garment production process, ensuring the highest standards of quality and appearance. Key finishing processes include trimming, inspection, semi-pressing, pressing, rigorous quality control, accurate size checks, tagging, and efficient packing. Our expert finishing team guarantees that every garment meets your brand’s exact specifications and delivers flawless results.

Before packing, every garment undergoes thorough quality control to ensure it meets strict production standards. Precise size checks confirm that each piece matches the required specifications. Semi-pressing is applied to eliminate wrinkles, followed by final pressing to achieve a crisp, polished look. Garments are then tagged and carefully packed using various methods, including solid packing, ratio packing, and mixed packing, tailored to order requirements. Our meticulous packing process guarantees your apparel arrives in perfect condition, ready for retail or distribution.

Through trusted shipping partners such as DHL, UPS, and FedEx, your orders are delivered quickly and securely worldwide. Experience the convenience of receiving your high-quality garments anywhere you are. We support your brand at every step by providing fast, free worldwide shipping from Turkey to every corner of the globe. With reliable on-time delivery, seamless tracking, and dedicated customer support, we guarantee a hassle-free and worry-free shipping experience.

Your Clothing Production, Our Expertise – From Concept to Reality

• Cost Transparency: Experience complete cost transparency with Turkey Garment Manufacturer. Our factory-direct production approach guarantees no hidden fees, giving you a hassle-free and predictable pricing experience.
• Full Customization: Customize every detail of your clothing designs with full creative control. We turn your unique vision into high-quality, tailor-made garments that stand out in the market.
• Expert Guidance: Benefit from our experienced team’s expert guidance at every step—from fabric selection to the flawless finish. Whether you’re launching a new brand or expanding an existing collection, we ensure your apparel meets the highest industry standards.
• Premium Quality: Rely on our commitment to premium production quality. Each garment is crafted with meticulous attention to detail and precision, bringing your designs to life exactly as you imagined.